Each of the injectors has a 16 digit calibration code stamped on to the body. Here are the instructions i found from this document. This included electrically testing the injectors for resistance and insulation failures. Typical code length is 1624 alphanumeric characters dependent upon vehicle marquee. Reprogramming injection pump on french ford focus tdci motor. In this video i will take you through the changing and programming of the injectors on the duratorq engines, fitted on fords, mazdas, jaguars. Ford tdci injectors calibration coding by fcom auto. Thirdgeneration common rail diesels now feature piezoelectric injectors for increased precision, with fuel pressures up. Below we have set out some examples of denso, bosch, delphi and siemens common rail injectors and where you can find the calibration codes for each brand. How to code in injectors using ds150 delphi on a 1.
The safest way of getting the correct number is from the injector body itself. Just dont by the bluetoth version, is different hardware and is not good. Diesel common rail injector coding and hartridge oe quality. In this video i will take you through the changing and programming of the injectors on the duratorq engines, fitted on fords, mazdas. The injectors were sent to a local delphi diesel centre. Injector reading coding procedure is available from fcom in pcm control unit coding.
The old ford tdci mondeo seemed to have a tendency to erase coding data and go to limp mode if the knock limit fault code was generated by the injectors ageing typically around 7080,000 miles, re coding the injectors would allow it to work again for a. Can this be accomplished by using the mongoose obd adaptor or will i need avcm rotunda module. The new calibration code is critical for the operation of the repaired injector. Common rail direct fuel injection is a direct fuel injection system for diesel engines it features a highpressure over 2,000 bar or 200 mpa or 29,000 psi fuel rail feeding solenoid valves, as opposed to a lowpressure fuel pump feeding unit injectors or pump nozzles. Which software and hardware for injector recode and other. Diagnostic quick tips ford diesel injector coding youtube. How to configure fuel injectors on the precan duratorq hpcr. Ford transit forum view topic mk7 tdci injector coding. How to use fcom to calibrate ford tdci injectors diy you ford. Theres really only two possible causes as to why you cannot code the injectors, or if youre trying to install calibration codes and the ecu is not accepting it. Select function tdciinjectors calibration coding, which can be found in the menu of. Coding common rail injectors and pilot relearn denco. Which software and hardware for injector recode and other fault code reading shtyrya 16072014 autocom and delphi is the same, work great even chinese clones. However, since the advent of common rail diesel systems, and in turn common rail injectors, the garage can often.
About 18 months ago, the car suddenly went into limphome mode with the glowplug light flashing. Diesel injector coding ford mondeo 2005 professional motor. It could be that the 600 second time limit is for recoding the injectors into the system after the pump replacement, but not sure. In this diagnostic quick tip, national field trainer jason gabrenas shows you how to perform the injector coding function on a ford diesel using a scan tool. When it gets to tdci injectors is the difficult bit, as they require far more software correction to function and its a much more involved process as every injector has been found deficient in different modes in the postbuilt test hence the 16digit codes required to try and compensate and the difficulty of keeping such a mismatched. Did you know that when you replace a fuel injector on many diesel vehicles, the part needs to be coded into the vehicles computer. This is a single digit code and for example, a 2008 ford mondeo could have injectors fitted that are class 6 or class 5. Common rail diesel injectors are manufactured with very tight tolerances, however, slight variations will always occur and as such all new injectors are tested and then stamped with a coding number which is used to inform the ecu how much compensation is required to achieve the optimum in lowering emissions and provide smooth running. Tdci injector coding eightdigit calibration number the procedure is identical to sixteendigit calibration number with the difference, that data are always entered in pairs in a row. Injectors are numbered from front to back, number 1 is at the front, and number 4 is at the backbulkhead end of the engine. Certain common rail diesel fuel injectors require calibration during manufacture or overhaul on a specialised diesel injection test rig to produce.
Common rail injectors of all brands require coding of the unique calibration code found on the injector to the engine ecu. A look at diesel injector coding vinny patel linkedin. The required code will be on the outside of the protective bag or on the injector itself and the technician should then follow a fairly simple recoding procedure. But if you replace all four injectors not one or two but all four, ford recommends to reset the knock sensor learned values. Bug on coding injectors for precan diesel engines 2. Injector programming tdci engines this function is required by service centres when an injector needs to be replaced, or there is a driveability problem. If the injectors have been incorrectly ordered and installed to the vehicle, a return for credit may be declined. The delphi diesel centre tested the injectors on a delphi authorised test bench to confirm which injector was at fault. Injector menge abgleichung injector quantity offset. What ever you do buy a bung kit from fords, also the injector pipes should be renewed aswell. Read and clear manufacturers specific trouble codes with this fantastic little tool.
If you remove the injectors they will require new seals as they are one shot copper items, if you purchase new injectors from fords they come with news copper washers on them already. Mechanics removing ford mondeo tdci injectors hotukdeals. The only problem is that the initial software of the 1. Focom requires eighteendigit number that consists of two eight. Ford injector coding snapon diagnostics product forums.
Read tdci injectors calibration this function is available in the menu of ecu programming coding and allows you to read the latest calibration data in the control unit injectors. When fitted to the engine, it allows the software within the ecu to. For sale a used ford transit connect 05 in very good condition with only a few slight cosmetic marks excellen value for money at 20. Mondeo 2 ltr tdci injector problems technical matters. And some bosch and some siemensvdo injectors use a single code identification process for injectors called injector classification. I am looking into replacingoverhauling a noisy injector. The first and fairly rare is a situation where you have a software glitch, either with the chip or the. Tooling required for injector recoding on a x type 2. Ford injector programming tdci engines this function is required by service centres when an injector needs to be replaced, or there is a driveability problem. A mate of mine recently had his injectors reconditioned, aparently coding them to engine will give optimum performance but the car should run fine even if they arent. These codes relate to the electrical and structural characteristics of each injector,which are definedduring production. Focus mk1 tdci has delphi fuel equipment that requires injector coding. Ford tdci engine injecor programming guide diy you ford. Select function tdci injectors calibration coding, which can be found in.
Read tdci injectors calibration this function is available in the menu of ecu programmingcoding and allows you to read the latest calibration data in the control unit injectors. Ford interface scanner manufacturer specifications fordscanner is fully ford compliant pcbased scan tool designed to use through usb port connection. This has been solved by ford by releasing different software. This function is available just for some control unit and results of this function are not guaranteed, because of the difficulties of solution. How to program injector for ford tdci engine auto repair. Abrites diagnostics for fordmazda is a professional software for diagnostic of. Identifying calibration codes on common rail injectors. Ford tdci injectors calibration coding by fcom obd2. This page shows you how to view and program ford tdci injector codes into the engine management system. Select function tdci injectors calibration coding, which can be found in the menu of. There is just one additional function in ecu programmingcoding menu, the crdi injectors calibration erase function, that is used to erase current injectors calibration data. Before programmingcoding injectors it is necessary to wean the vehicle at least 8 hours.
Display all the manufacturer specific sensor data in realtime. Each injector has its own unique code, this code is used by the engine management as part of the fueling control and must be entered correctly into the diagnostic tool. The importance of diesel ima injector coding carwood. It looks as though you have to program the pump and injectors into the pcu using some type interfacing. F super will allow you to code the injectors when you fit second hand replacements and i am thinking will. I try injector coding in renault clio and kangoo and in toyota hilux works perfect. Denso common rail injectors as a rule, all require coding, although some very early releases may not. User can customize parameters such as rail pressure, pulse width, and fuel injectiontime when using this diesel fuel injector tester. To aid the installer in identifying which types of injectors may need coding, lucas provides an application list with details of those that do. How to use fcom to calibrate ford tdci injectors diy. They injectors do not require coding to the system. We were approached by an owner of ford mondeo mk3 2.
This code must be registered to the ecu when the injector is installed in the vehicle. China coding injectors diesel common rail injector test china. How to code diesel injectors professional motor mechanic. These fuel injectors are within their technical specifications. Select function tdci injectors calibration coding, which can be found in the menu of ecu. Some users think that it means forscan cannot program this ecu. Programming correction codes into the ecu for ford tdci injector. Will fsuper work on an x type for coding injectors. Injector reading coding procedure is available from fcom in pcm control unit.
These codes relate to the electrical and structural characteristics of each injector,which are definedduring. Calibration procedure for delphi injectors is same as for bosch. Diesel injector coding ford mondeo 2005 professional. This code must be saved to ecu in order to keep an optimal system operation. Leak test vl em ll ve1 do you know a software for it. All denso remanufactured injectors come with a unique id code.
Hardware and software supply,pls visit above website. These codes relate to the electrical and structural. The importance of ima injector coding the ima coding is an industry standard. Toyota 1kd hiluxprado and mitsubishi 4m41 tritonpajero an injection pilot relearn will need to be performed in addition to the coding of each injector to the ecu. These codes relate to the electrical and structural characteristics of each injector,which are defined during production. When an injector goes through the oe test it generates an ima code which identifies where in the tolerance range the needle and nozzle assembly fit, this allows the ecu to vary the fuelling accordingly and. The tdci pump doesnt need coded as it is mechanical.
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